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BME Wrist Pins: Born in NASCAR
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The wrist pin is, arguably, the
most highly-stressed part in a racing engine. The expansion of
burning gases in the combustion chambers applies tremendous force on
the piston tops. That force is transferred to the connecting rod via
the wrist pin, a short-length of thick-walled, tubular steel. Inside
an 850 horsepower, NASCAR Sprint Cup engine running at 9000-9500
rpm, a crushing force of six tons hammers each wrist pin about 77
times each second. This punishing, cyclical load lasts up to 600
miles in some races. Wrist pins in a Cup motor are subjected to
unbelievably high levels of both bending and radial stress which
they must sustain for a considerable period of time.
The BME Wrist Pin, introduced in
2000, grew out of Bill Miller’s three-step business strategy: 1)
make the parts racers need, 2) sell them at a fair price and 3)
engage in a ruthless pursuit of quality. Bill Miller’s idea:
manufacture a wrist pin which could both meet the difficult
durability challenge of Sprint Cup racing and be a better value. |
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The BME Wrist Pin line was
begun in response to the hard-edged competiion in NASCAR
racing. Sprint Cup teams wanted a wrist pin with
uncompromised strength but at a good value. Image:
Goodyear/Aaron Vandersommers. |
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A BME Wrist Pin begins with 9310
vacuum-arc-remelt (VAR) steel, a raw material with the purity and
strength necessary for wrist pins used in Sprint Cup and other
gasoline-burning race engines but, also, a material which is more
cost-effective than some of the exotic steels used by other wrist
pin manufacturers for those applications. A VAR steel is melted
twice. Conventional foundry processing produces an ingot of 9310
steel. This ingot is placed in a water-cooled, copper crucible. The
crucible is sealed, a vacuum is applied, then a high-amperage, DC
current is connected to an electrode inside the crucible. Arcing
between that electrode and the ingot remelts the steel. The vacuum
prevents contamination resulting from molten steel reacting with the
atmosphere and any gas bubbles released during remelting are drawn
off by that vacuum. The result is an ingot with outstanding internal
structure and excellent chemical homogeneity. The foundry then
processes ingots of 9310 VAR into round, bar stock.
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The strength and durability of a
BME Wrist Pin comes just as much from the processes used to
manufacture it as it does from its raw material. A section of Bill
Miller Engineering’s Carson City, Nevada factory is equipped with
CNC turning centers devoted solely to Wrist Pin production. The
CNC’s cut 9310 VAR bar stock into sections, the inside and outside
diameters are precisely machined and the ends are cut and ground.
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Visually, the most unique
feature of a BME Wrist Pin is is mirror finish, applied by
special lapping machines. Both the outside and the inside of
a BME Pin are finished in this manner. |
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Not only does BME use costly
mechanized lapping processes but the final quality control
step in production of a Bill Miller Engineering Wrist Pin is
checking by laser measuring equipment. |
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After rough and
final machining in the CNC’s, BME applies a unique, mirror finish to
the inside and outside surfaces of each Pin using special lapping
machines. Only half a dozen manufacturers in North America have such
equipment and because of that, BME Wrist Pins for Sprint Cup engines
have a mirror finish which is an unusual, high-quality feature. |
Wrist Pins for Racers
Stock car racing is not the only form of
competition in which racers can gain reliability and durability from Bill
Miller Engineering 9310 VAR Pins. They are catching-on with drag racers who
run in Pro Stock, Pro Mod, Comp Eliminator, Super Stock or other types of
racing where normally aspirated, nitrous oxide injected or even supercharged
gasoline-burning race engines are used.
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BME, also, manufacturers a line of
Wrist Pins for alcohol-burning and nitromethane-burning,
supercharged drag race engines. Remember that force on the piston
top we talked about earlier? In an 8000-hp, supercharged,
nitro-burning engine in a Top Fuel Dragster or a Funny Car, that
force is even more extreme, perhaps as much 50 tons.
There are very few raw materials
with the incredible strength required by wrist pins in a blown-fuel,
drag race motor. BME Pins for nitro-burning, supercharged engines
are made of VascoMax C-300, an exotic, very expensive,
nickel-cobalt-titanium steel “superalloy” with very high ultimate
tensile strength (294,000 psi) and an extreme fatigue endurance
limit (one billion cycles at 125,000 psi). Like Bill Miller
Engineering’s 9310 VAR Pins, the VascoMax C-300 Wrist Pins receive
BME’s special manufacturing processing which gives the O.D.s and
I.Ds that distinctive, high-quality, mirror finish. |
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Scott Wimmer (#22
Caterpillar/Bill Davis Racing Dodge) in NASCAR Sprint Cup
and Morgan Lucas (Lucas Oil Oil Products/Amato Racing
Dragster) in NHRA Top Fuel are only two of the racers who
use BME Wrist Pins.
Images: Goodyear/Aaron Vandersommers. |
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Since it’s introduction in
2000, production of the BME Wrist Pins has ramped-up rapidly
as its acceptance by racers has grown. |
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Some of the blown fuel racers using BME VascoMax
Wrist Pins are: 14-time NHRA Funny Car Champion, John Force, along
with Force's three other drivers, Ashley Force, Mike Neff and Robert
Hight. Six-time IHRA Top Fuel Champion and NHRA competitor, Clay
Millican, uses BME Pins in his Werner Enterprises/Knoll Gas
Dragster. Tony Pedregon uses them in his Q-Racing Chevy Monte Carlo
Funny Car as does brother, Cruz, in his Advance Auto Parts Funny
Car. David Baca uses BME Wrist Pins in his Mach 1 Air Services Fuel
Dragster. Of course, Bill Miller uses his own Wrist Pins in the Top
Fuel car Troy Buff drives for him.
With the Bill Miller Engineering
Wrist Pin, once again, it’s clear that BME’s ruthless pursuit of
quality pays off with a product that is reliable, durable and
performs beyond the expectations of the many stock car and drag
racers who win with them.. |
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